Monday, 10 May 2021 09:39

Ford Releases Position Statement on Bumper Repair with ADAS


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Ford and Lincoln vehicles contain many state-of-the-art features that provide occupant safety and enhance the driving experience.

Bumper fascias play an integral role in the performance and functionality of these features. The original bumper fascias on Ford Motor Company vehicles are designed and manufactured to function with advanced driver assistance systems (ADAS), including Pre-Collision Assist with AEB, BLIS® with Cross-Traffic Alert, Intelligent Adaptive Cruise, Lane-Keeping System, Active Park Assist, Evasive Steering Assist, BLIS® with Trailer Coverage and Pro Trailer Backup Assist.


During body repairs that involve front and rear bumper fascias, it is critical the vehicle be restored to proper operating condition to ensure these important safety systems function correctly.


Repair of bumper fascias using fillers, reinforcement tape, hot staples or plastic welding can adversely affect ADAS operation. For this reason, Ford Motor Company is limiting repairs on front and rear bumper fascias on all Ford Motor Company vehicles equipped with any ADAS features to topcoat refinish only.


Topcoat finish cannot exceed 12 mils (300 microns) in total thickness. Any bumper fascia damage that requires substrate repairs must be replaced.


Measurement of the topcoat finish requires the use of an ultrasonic paint thickness gauge, such as PosiTector 200 or Phase II UTG-2900, available through Rotunda.


The following points provide an overview of bumper fascia repairs:


  • Paint repairs can be made if the material thickness does not exceed 12 mils (300 microns) in total thickness
  • Use of any filler materials or reinforcement tapes to repair substrate damage is not permitted
  • Use of hot staples or plastic welding to repair cracks or damage is not permitted
  • Repair of any sonic-welded sensor retainer rings or tabs is not allowed, due to possible misalignment and incorrect operation of the sensor
  • Note that vehicle wraps, bumper stickers and aftermarket accessories in the area of the fascia can create system operation concerns


Reconditioned, refurbished or salvage bumper fascias may have been...

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