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Continental Automotive Group Collision Center is an anomaly in Austin, Texas. They don't have any DRP contracts. There's no marketing staff. They don't work on pick-ups, and they compete with the nation's largest consolidator (Caliber). Yet, with annual sales of $5 million - "headed for $7 million - they 're one of the largest collision centers in central Texas. "We don't need DRP contracts," said shop manager Robert Joyner, 64, "we fix'em on our terms." Now, it's not that Joyner wouldn't consider DRP work - he used to run one of the largest DRP shops in Waco, Texas. "We just haven't had the need. The work is coming around here. We're always busy."
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Continental moved into its 32,500 sq ft facility in May.
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| The new shop has excellent lighting. |
At a glance
Continental Automotive Group Collision Center
| 7720 North Lamar |
| Austin, TX 78752 |
| (512)381-1101 |
| Bryan Hardeman, President |
| Harvery Dyer, General Manager |
| Robert Joyner, Body Shop Manager |
| Annual sales: $5 million |
| Volume: 150 vehicles monthly |
| Employees: 40, including 6 estimators, 14 body men and 4 painters |
| Shop Size: 32,500 sq ft, freestanding |
| Paint: DuPont |
| Spray Booths: 4 Garmat booths, 2 prep stations |
| Frame Equipment: Car-O-Liner (20 racks) |
| Welding Equipment: Pro-Spot |
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Joyner moved from Waco in 1996 to rebuild the body shop business at Continental, a dealer in Austin since 1978 selling Mercedes, Honda, Infiniti and Subaru. "They were doing maybe $2 million in body repairs and didn't have a good reputation. They couldn't get on with any DRPs."
Joyner didn't rush in and start courting insurers, though. "First, I had to clean house," he explained. With 32 years of experience to guide him since he graduated from Texas State Tech College, Joyner started weeding out people who didn't produce quality work or wouldn't cooperate. "We try to work as a team. If any part of the team is missing, some job doesn't get done, and that won't work for long."
Joyner describes himself as a very low key guy. "I let people do what I hired them out to do. But I expect them to do it."
Much of the shop's work is referral from the dealership, with repairs on Mercedes and Honda making up more than 50% of the work. With the business more than doubling in the last five years, efficiency was suffering with the paint and metal shops being four blocks apart. "We were forever jockeying cars around," Joyner recalled. Together with Continental's owner Bryan Hardeman and General Manager Harvey Dyer, Joyner made plans for a new, street-frontage building one-half mile from the dealership. "Getting all the permits in place took forever. They're real tight about air quality around here, and getting the spray booth permits was tough." The 32,500 sq ft center opened in May 2002, and ten additional employees were brought on to staff the expanded facility.
But even before the move, the improved work quality at Continental was drawing insurers back to the shop. Insureds from State Farm, USAA, Farmers and Allstate starting showing up at the shop regularly. "I run an honest shop," stated Joyner emphatically. "We fix every car the best we can. I guess people around here know that now. The insurance people, they know the good, well run shops. They know that everything I put on the invoice I put on the car. We don't have to make any compromises to get insurance work." That includes the use of non-OEM crash parts. "We do use aftermarket parts. They have a place, but our use of them is limited."
Has 20 Car-O-Liner frame machines
Part of running a good shop is having the latest equipment and training your people to use it, Joyner explained. Continental has a Car-O-Liner frame rack for every body man. "Most guys have two stalls, and they have a Car-O-Liner speed machine in one of those stalls," Joyner expalined. The speed machines are both lifts and frame racks. They each have a tower and a mechanical measuring system. "Those racks work great for Mercedes, Honda and all the unibody cars." For heavy hits, the shop also has two large Car-O-Liner frame racks with computer measuring systems. "I've had the largest, most expensive racks at other shops, and I'll tell you that for the price you can't beat the Car-O-Liner equipment. I really like the computerized measuring system. You just run that ladder around under the car and it feeds the information back to the big brain (the PC). It's very easy for the techs to use."
To make certain that his techs get the most out of the Car-O-Liner equipment, they are all sent to Car-0-Liner's facility in Dallas for training. "All my metal men already know how to use frame racks. I mean, they're pretty simple machines. But they all say that they get something out of that Car-O-Liner school."
Working towards I-CAR Gold
"This is a trade," Joyner stated, "and you've got to work people into it." Continental hires apprentices in its metal and paint departments and encourages them to take I-CAR training. "I-CAR isn't hands on, though. It's a lot of theory and rules, and it's expensive," cautions Joyner. "You can't expect that because a man has passed an I-CAR class he can fix a car. Of course, the insurers all want that I-CAR Gold sign, so that's a goal now. We're working on getting our people through the classes."
Joyner is more positive about the new I-CAR welding certification program. "It's very well done. You have to demonstrate real skill to pass. Last Saturday, we took 12 people to take the welding test. That cost $5,000, but I feel like we got some value. "
Pro-Spot welding gear
The shop invests not only in welding training but in the best gear. "We looked at a lot of equipment for the new shop, and chose Pro-Spot. Pro-Spot is liquid cooled so it won't burn up if you use it all day. It's as good as anything out there," said Joyner.
At 64, Joyner isn't making any noise about retiring, and he's concerned about some things he sees happening in the collision business. "Take the consolidators. I can compete with them on quality and customer satisfaction any day of the week. But if they artificially hold the labor rate down - and they're doing that right now - that affects us. I also don't think the insurance companies should be buying up controlling interest in shops. It'll lead to work being done the wrong way. It's just no good."
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